April 2006 | |
| Email Newsletter of The St. Tammany Woodworkers Guild | |
|
NEXT MEETING7p Tues April 25
Dick Gahn's Shop Demonstration: Dick Gahn and Henry Simon will attempt to create an original item from some Sitka Spruce Burls
Noon Saturday May 6
Dick & Julia Gahn's Residence Dick & Julia Gahn will host the annual Cochon de Lait for members, friends and their families. Details below.
|
EXTREME WOODCARVING
|
Highlights of March Meeting
BUSINESS
Walter Babst presided over the meeting held at Dick Gahn's workshop March 28, 2006. Fourteen members and one guest, Tony Saragusa, were present.
Babst explained that the pressures of business had prevented him from organizing a February meeting and would continue to prevent him from taking an active role. He hoped that a new executive committe could be elected to take over the reins for this year. A volunteer Nominating Committee consisting of Wayne Thompson, Chic Dausch, and Lloyd Guillot agreed to propose a slate of officers to the next meeting on April 25.
(Editor's note: As this goes to press, the nominating commitee has candidates to propose for three of the four officers: Joe Perret for President, Bob Christman for Treasurer, and Harland Johnson for Secretary. A candidate for Vice President is still needed.)
Babst reported that the financial condition of the Guild remained essentially unchanged. A new treasurer will take over the duties held by Treasurer Jim Sanguinetti, who is still recuperating from his pre-Christmas stroke. In the meantime, he reminded members that 2006 membership fees ($10) were due, and later in the meeting accepted payments from several of the members.
(Editor's note: Bob Christman visited Sanguinetti on March 31 and reports that he has made substantial progress with his speech and general motor skills. We hope to see him back to a meeting soon!)
The meat, rice dressing, and bread will be
provided by the Woodworkers Guild and cooked by Dick and Julia. Each
person or couple is asked to bring a salad, veggies, or dessert. Each year
the food has been outstanding.
Each person or couple should also bring their
own beverages and chairs.
In addition to eating and visiting, the
festivities will include competitive events to be held after lunch.
Competitions will include horseshoes, belt sander and "jitterbug sander" races.
Bring your sanders and join the fun.
A head count would help Dick and June with
their planning. Their phone number is 985-893-7603. Please call as
soon as possible and say how many will be in your party and what dish you will
be bringing. If no one is home, leave a message on their answering
machine. Dick says "if at the last minute you find you can come but didn't
call, come anyway." There is always more than enough food.
Saragusa also showed an unfinished deer call he is making, and asked for suggestions on how to stain a light portion of the wood that contains wormholes. One member suggest using a filler made from sawdust from the same wood mixed with epoxy.
Henry Simon tested the audience with a sample of a mystery wood, light colored but very dense. Guesses ranged from the sensible to pussy willow, but the answer was persimmon, also known as "white ebony."
Christman also passed on a tip to make edge gluing more efficient: use slightly roughened surfaces rather than well sanded surfaces. The extra surface area fo the rough surface makes a stronger bond.
Christman also showed photos of an inexpensive 2' x 3' router table he constructed using material from a solid wooden door. Formica was applied to all surfaces to prevent warping from humidity. The top includes a slide groove track and blank phenolic router plate (both of which must be installed precisely), and the unit can be connected to a shop vac. The entire unit swings out of the way on strong hinges. Total cost about $30.
The secret is that there are five pieces to the body of the candlestick, one of which is the internal spindle, and the other four which form the outer cage.
In Gahn's demo, all five began as matched pieces of squared off
1"x1"x 6" cypress. Four of them have the grain matched and are marked and temporarily fastened together with double-sided carpet tape to form a 2" x 2" assembly as shown in the diagram.
The edges that will form the inside of the candlestick are facing outwards, and each piece is numbered and marked so they can be ressembled later with the turned edges facing in. Ends of the blank assembly are wrapped with glass filament tape to prevent the pieces from flying apart.
Gahn then turned the assembly into the desired countour, but in the interests of time.did not sand and finish the contour, which would normally be done at this point.
Next, the workpiece was disassembled and reassembled with the turned surfaces inward, and the outer contour of the candlestick was turned.
It was then diassembled, and partially reassembled into 1" x 2" "halves" using glue for each half, but still using double sided tape to hold the two halves together.
Half-inch holes to act as receivers for the internal spindle were then drilled in the ends of the assembly, and it was then disassembled into the "halves" once again.
Next, the fifth piece of stock was mounted in the lathe with a 3/8" drive center in order to turn 1/2" tenons on each end. The rest of the spindle was turned to the desired contour, and normally would be sanded and finished. The outside "halves" were used as test profiles to ensure a good fit of the tenons.
Next, the spindle was glued into the two exterior halves, and the entire assembly was mounted in the lathe for final turning and finishing of the exterior countour of the candlestick.
The final steps would be to add a base and candle cup.
Once again, Gahn made an elegant product look like an effortless piece of work. Thanks, Dick!
| |
2006 Calendar of Events |
||
| DATE | HOST LOCATION | EVENT |
|---|---|---|
| January 31 | Dick Gahn | Regular meeting -- no demo -- discussion of future events |
| February 28 | No meeting | Mardi Gras |
| March 28 | Dick Gahn | Regular meeting - demo by Gahn of wood turning "from the inside out" |
| April 25 | Dick Gahn | Regular meeting - demo of workng with Sitka spruce burl |
| May 6 | Dick Gahn | Annual Cochon de Lait -- family event |
| May 23 | Harland Johnson | Regular meeting - demo (to be confirmed) by Tony Saragusa of pen turning |
| June 27 | TBA | Regular meeting - demo TBA |
| July 25 | TBA | Regular meeting - demo TBA |
| August 22 | TBA | Regular meeting - demo TBA |
| September 26 | TBA | Regular meeting - demo TBA |
| October 21 and 22 | Madisonville | Wooden Boat Festival (setup 9a-11a Fri October 20) |
| October 24 | TBA | Regular meeting - demo TBA |
| November 28 | TBA | Regular meeting -- demo TBA; election of officers for 2007 |
| December 2 (tentative) | Tchefuncte Country Club | Christmas Banquet |
Buy/Sell/TradeFOR SALE
1. Antique table saw/radial arm saw, 10 inch, Sears, circa 1940. Can operate both as a table saw or as a radial arm saw by rotation of the motor/blade. |
Guild ContactsPresident - Walter Babst - wmbabst@bellsouth.netVice President - Henry Simon - nomis350@mailakal.net Secretary - Harland Johnson - harlandj@gmail.com Treasurer - Jim Sanguinetti - cjsango@bellsouth.net |